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DUPLICATE TURNING
Under the head of duplicate
turning have been classified only such models as clearly indicate
the necessity of making two or more articles to complete the model
or set of articles desired. But it is not intended to convey the
idea that other models may not be made in duplicate as in many cases
it is very desirable and even preferable that they should be made
that way. Whatever the problem may be the suggestions offered at
this point may be applied effectively.
Whenever two or more
models are to be made identically alike there are always two possibilities
of inaccuracies that will render the work dissimilar: First, inaccurate
measuring both for length and points of new diameters and also on
the new diameters themselves; second, a variation in the curved
surfaces either on long convex or concave cuts.
The first difficulty
can be overcome to a great extent by the use of a measuring stick.
This stick should be made of any soft wood. It should be straight
on one edge and about the thickness of an ordinary rule. On the
straight edge lay off very carefully measurements for length, shoulders,
beads, concaves and all points where calipering for new diameters
will be necessary. Insert at each point measured a small brad which
has been sharpened at both ends, leaving the end protrude about
⅛". Care should be taken that all brads protrude the same
distance.
After the stock has been
turned to the largest diameter, the stick is held in the position
of the rule while measuring and the points are forced against the
revolving cylinder, thus scoring it. This stick can be used as many
times as the model is to be made and the measurements will always
be the same.
To avoid dissimilar curves
it is well to cut out a full sized templet of the model to be made.
This templet can be made of any thin, stiff material, preferably
light sheet iron. In some cases it will be necessary to make the
templet in several pieces in order to help facilitate the tool operations.
The use of this templet
will not only be a help to getting all curved surfaces the same,
but will also check up on the various new diameters on the model.
The cylinder should never be in motion while the templet is being
used.
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